Here's a picture of the Schwaben coolant vacuum fill tool. (A) is used if you want to generate a vacuum or suction using compressed air. The EWK has the same or similar part so it's redundant for me. (B) bungs fit in the radiator opening. (C) is a vacuum gauge with a 90 degree valve and quick coupler. (D) connects to the EWK container and (E) is the pick up for the coolant.explain this vacuum thing for the radiator who does it work how is it set up?
I use my vacuum tool to check for cooling systems leaks but I made up couplers to use it for regulated pressure (14 psi max) from my air compressor. Great for finding leaks as coolant will leak out the leak point making it easy to find.By the way, this Schwaben tool could possibly be used to determine if the cooling system is free of leaks. If a vacuum of 600 mm/Hg is drawn, it should be maintained for x amount of hours if there are no leaks.
So I guess a shop vac wont workHere's a picture of the Schwaben coolant vacuum fill tool. (A) is used if you want to generate a vacuum or suction using compressed air. The EWK has the same or similar part so it's redundant for me. (B) bungs fit in the radiator opening. (C) is a vacuum gauge with a 90 degree valve and quick coupler. (D) connects to the EWK container and (E) is the pick up for the coolant.
The process is simple enough. You create a vacuum in the cooling system after the old coolant has drained out. This is achieved by connecting (C) to a vacuum source such as the EWK and inserting one of the bungs (B) into the top of the radiator. Once a vacuum of around 600 mm/Hg has been created in the cooling system you close the 90 degree valve to maintain the vacuum and disconnect the fitting from the vacuum source. You then connect the pick up (E) to (C) and open the valve which will force coolant out of the container and into the radiator in order to fill the vacuum. The theory is that the entire cooling system will be at lower pressure compared to atmospheric pressure and so fluid will fill the entire system without creating voids, bubbles or pockets where air is trapped.
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Here's the EWK container which can be used to suck out fluid using vacuum (both manually or using compressed air) or simply to draw a vacuum in order to draw fluid into a volume such as the cooling system. In the first photo it's being used to create a vacuum in the MX cooling system via the top of the radiator. In the second photo I'm using it to suck all of the oil out of the Yamaha outboard prior to doing an oil change. I want the oil to be hot and as much "stuff" in suspension in the oil so I pulled the boat up the ramp and immediately set about getting the break-in oil out.
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The open port in the valve does not use any type of sealing tape or compound on the threads. There should be a steel washer and then a sealing washer underneath the nut. The nut should be threaded onto a parallel threaded portion of the fitting to the top of the threads. Then the sealing washer is installed on the threads. Then the fitting is threaded into the port threads as deep as possible and angled to the correct position then the nut is tightened to seal the fitting and lock it in position.I came out to a puddle of hydraulic fluid in the floor last week. The lower, inner quick connect on the FEL valve was leaking like a cut artery.
Got around to dis-assembly today. Had to remove outboard fitting to get to the inner. Man, they were tight. Had to use a little heat. Makes me think there was some thread locker, but I saw no signs of any.
Do I need to use sealer/ thread locker or thread tape when installing new fittings?
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You might be able to crush a radiator by creating too much of a vacuum using a shop vacuum. Not sure but I wouldn’t be shoving the nozzle of a powerful vacuum into a radiator and turning it on. 14 pounds per square inch of atmospheric pressure over a large area can do some impressive damage.So I guess a shop vac wont work
Thanks. Great description. I understand.The open port in the valve does not use any type of sealing tape or compound on the threads. There should be a sealing washer underneath the nut. The nut should be threaded onto a parallel threaded portion of the fitting to the top of the threads. Then the sealing washer is installed on the threads. Then the fitting is threaded into the port threads as deep as possible and angled to the correct position then the nut is tightened to seal the fitting and lock it in position.
(I assumed that the missing fitting was also an angled fitting but a straight fitting is similar with a sealing washer but the hex is part of the fitting not a separate nut.)
I personally have never seen one very hard to remove (if you remember to loosen the nut first) but I am sure some people really can over tighten them.
Help me out here because I'm new at this and trying to learn this also; here's my understanding from reading posts on OTT--please correct me where I'm incorrect or misunderstanding:....Had to remove outboard fitting to get to the inner. Man, they were tight. Had to use a little heat. Makes me think there was some thread locker, but I saw no signs of any.
Do I need to use sealer/ thread locker or thread tape when installing new fittings?
See @WI_Hedgehog post above.Thanks. Great description. I understand.
The fitting to the valve body wasn't really tight. I only removed it to make tool space so I could get to that inboard most coupler. It was the coupler to the angled fitting threads that needed the heat and large wrench.
How about the quick coupler to the angled fitting threads? Any sealer or tape there?
Thanks @Russell King and @WI_Hedgehog great explanations for hydraulics newbie like me. I got it.See @WI_Hedgehog post above.
I would give him a 99.5 out of 100. The slight deduction is because:
1) the yellow arrow is pointing to NEARLY where the sealing washer sits on the valve but there is a steel washer over the sealing washer (I corrected my post above to add that there is a nut, a steel washer and then a sealing washer). The port details and sealing methods vary slightly from style to style and that valve seems to use a tapered section as the seat, others are flat.
2) WI_hedgehog also talked of “torque” with NPT threads but in actuality there is a certain number of turns past finger tight (finger tight is another NOT clearly defined term) to use for tapered threads. The torque is too variable in those tapered thread joints to be reliable as a “good enough gauge”.
See this document for good information on these joints and sealing methods and there is a table of the number of turns to use for tapered threads.
But in all other respects he is 100% correct. Notice that he stated high pressure sealant on the NPT threads! There are paste sealants and tape sealants for NPT threads. Most recommendations are to avoid tape in hydraulic systems since there is a chance a piece of the tape can dislodge and then clog a small passage in the system.
The nice thing about connectors that use a free-spinning nut is the connector angle can be easily positioned.See @WI_Hedgehog post above.
1) the yellow arrow is pointing to NEARLY where the sealing washer sits on the valve but there is a steel washer over the sealing washer (I corrected my post above to add that there is a nut, a steel washer and then a sealing washer). The port details and sealing methods vary slightly from style to style and that valve seems to use a tapered section as the seat, others are flat.
2) WI_hedgehog also talked of “torque” with NPT threads but in actuality there is a certain number of turns past finger tight (finger tight is another NOT clearly defined term) to use for tapered threads. The torque is too variable in those tapered thread joints to be reliable as a “good enough gauge”.
See this document for good information on these joints and sealing methods and there is a table of the number of turns to use for tapered threads.
Notice that he stated high pressure sealant on the NPT threads! There are paste sealants and tape sealants for NPT threads. Most recommendations are to avoid tape in hydraulic systems since there is a chance a piece of the tape can dislodge and then clog a small passage in the system.